Products Overview > Troubleshooting Industrial Controls

Troubleshooting Industrial Controls

Troubleshooting Industrial Controls V1.5

Build the skills to troubleshoot complex industrial
control systems with a realistic award-winning fluid
processing system simulation.

Download the Demo

Purchase now from:
   US$129.95 for individuals
   US$495 for businesses

Program Features back to top

  • Troubleshoot actual faults on an advanced control system simulation.
  • Develop and perfect safe work practices while troubleshooting.
  • Learn new troubleshooting techniques and processes for solving faults.
  • Over 30 challenging faults to solve.
  • Get detailed feedback on your troubleshooting process and comprehensive evaluation of your troubleshooting skills.
  • The experience of an expert troubleshooter applied on sample faults.
  • A printable Certificate of Completion.
Fluid Processing System Simulator
Fluid Processing System Simulator
Click to see larger image

About the Simulation back to top

This is a realistic simulation of an industrial process for mixing and processing liquids. The simulated system uses 480 volts AC 3 phase for its power portion, consisting of:

  • Pump, Agitator, and Heaters.
  • Motors and Transformers.
  • Contactors and Overloads.
Take Meter Readings in the Power Circuit
Take Meter Readings in the Power Circuit
Click to see larger image
The control portion of the system consists of a variety of components typically found in industrial control systems such as:
  • Temperature, Float and Selector Switches.
  • Relays, Timers and Pushbuttons.
  • Solenoid Valves, Fuses, and Indicators
  • Wiring, Terminal Blocks, and Wire Connectors.

This troubleshooting simulator has over 30 faults to solve. These faults simulate both electrical and mechanical failures. You can interact with the simulation just like a real system. You can:

  • Operate the system remotely or locally.
  • Take voltage, resistance and current readings with a multimeter.
  • Inspect, repair and replace components.
  • Disconnect and ring out wires.

Simulation Features back to top

The simulation used in Troubleshooting Industrial Controls is realistic and accurate. It has many features that make it an excellent tool for developing advanced troubleshooting skills.

  • The simulation is lifelike and includes all the tools normally used to troubleshoot this type of equipment.
  • Realistic actions such as taking meter readings, removing wires, and inspecting and replacing components are all standard features.
  • Modeled on real equipment, the behavior of the system and components is accurate under normal and faulty conditions, and even when wires are disconnected.

Take Current Readings in
the Power Circuit
Take Current Readings in the Power Circuit
Click to see larger image
Disconnect Multiple Wires in
the Heater Access Panel
Disconnect Multiple Wires in the Heater Access Panel
Click to see larger image

  • Accurate equipment models ensure that readings taken in the simulation are virtually the same as readings taken on real equipment.
  • A powerful Observation tool allows for comprehensive analysis of the system and its operation.
  • Customizable regional settings for either North American or European standards, including design standards, system voltage levels, and circuit drawings.
Inspect, Repair and Replace Components
Inspect, Repair and Replace Components
Click to see larger image
Take Resistance Readings
Take Resistance Readings
Click to see larger image

European Standards Option back to top

With customizable regional settings this program offers the flexibility of two advanced industrial control system simulations.

You can choose to operate the system with either North American or European standards.

This option affects the design standards used for the simulation, the system voltage levels, and the circuit drawings found throughout the program.

Learn How the System Works
with European Diagrams
Learn How the System Works with European Diagrams
Click to see larger image
Disconnect Multiple Wires in
the Heater Access Panel
Disconnect Multiple Wires in the Heater Access Panel
Click to see larger image

Troubleshooting the System back to top

This simulation contains many types of defects designed to give the user practice on a wide range of potential problems. Typical types of failures are:

  • Opens in components or wiring.
  • Shorts in components or wiring.
  • Defects in component mechanisms.
  • Overloaded and defective three-phase motors and protective equipment.
  • Opens and shorts in three-phase circuits.
  • Defective mechanical components.
Troubleshoot a Variety of Fault Types
Troubleshoot a Variety of Fault Types
Click to see larger image

Monitoring and Feedback

As faults are attempted, each step the user makes is monitored for safety reasons.

Safety Error messages appear when the user performs unsafe actions that could cause personal injury, break a safety rule, or break safe work practices.

The program also monitors testing procedures, and provides tips or warnings as required.

Learn Troubleshooting Safety
Learn Troubleshooting Safety
Click to see larger image

Evaluation Tools back to top

These programs allow you to track the development of your troubleshooting skills with comprehensive evaluation for each fault and each entire program.

  • A detailed assessment for each fault attempt will help you perfect your troubleshooting methods and techniques.
  • Monitor your progress with your Overall Skill Rating as you improve and strengthen your troubleshooting abilities.
  • Continual feedback will keep you on track and the Overall Summary will help you determine areas for improvement.

Track Your Overall Skill Rating
Track Your Overall Skill Rating
Click to see larger image
Fault Attempt Evaluation
Fault Attempt Evaluation
Click to see larger image

Program Editions
Student
For use by one person only.

Most appropriate for individuals who have a limited budget or a limited amount of time to use the software.

Expert
For use by one person only.

Most appropriate for individuals who want more hands-on practice troubleshooting faults.

Includes 50% more faults than the Student Edition.

Business
For use on standalone PCs.

Unlimited enrollment - any number of people can use the software.

Most appropriate for small groups of users where minimal monitoring is required.

Enterprise
Can be installed on a server or on standalone PCs.

Priced per concurrent user or per standalone PC.

Includes an Instructor Guide for each program and the Simutech Course Manager.


Electrical simulation software Which Edition is right for you?

Simutech Store

Meeting Your Needs
Designed for anyone who wishes to improve their troubleshooting skills, these programs can be used in educational programs, industrial training and by individuals.

Effective Training Tools
Simutech's Electrical Troubleshooting programs are designed to be highly effective learning tools and have been awarded top honors for their educational and training value.

Simulation Features
The Troubleshooting Skills Series makes extensive use of detailed electrical simulations.

Troubleshooting Resources
  • Articles on Electrical Troubleshooting
  • Tips on using the Troubleshooting programs
  • Downloadable information on the Troubleshooting Skills Series

Customer Testimonials
"It [Troubleshooting - Motor Controls] is one of the best pieces of educational software I have used...I especially like the tracking system...All in all a truly exceptional product."

"Having completed this series myself, this is one of the best tools I've ever seen. It's an extremely realistic way to learn and refine your troubleshooting skills without the expense, mistakes, and pressure from the employer. I would recommend this software for everyone and anyone, both novice and advanced."

"It had some challenging faults that actually helped me improve my troubleshooting skills which I have since been able to apply on my current job as an industrial electrician. For learning and value it was excellent."

"Let me first say how great your program is. A great way to hone my troubleshooting skills. Some people will get up in the morning and have a coffee and play a game of solitaire on the computer. Myself, even though I have finished all three programs, I still try to solve one or two in the morning with my coffee. Just waiting for a new series to be released."

"I think that you're onto a good thing here. Programs like yours definitely help sharpen my skills in a discipline that I feel is as much art as it is science. I thank you for the obvious effort you've put into these programs."

"Having 15 years experience in dual trade of Electrician and Instrument Tech in various industries, I can say that there is nothing else like your software out there in the market or educational sector."

"The software is working out great and I've seen the difference in the few people I've already run through the programs. The more practice I can get these new troubleshooters, the better."

"I like the function of being able to print a report to show the amount of time, attempts, and success of each exercise. The reports provide a great way to compare your results when you repeat the exercises a second time."

"Your program has given my employees a much better understanding of what it takes to troubleshoot a problem and has reduced downtime as a result. The fact that they can use the program at their leisure keeps them sharp for when the skill is actually needed."

"Your products have certainly played a part in our success. I have had many graduates stop by and talk about how their learned troubleshooting skills have helped them get hired or get promoted."

"My first and lasting impression of your e-learning software is that it's outstanding. It's fun, realistic, and informative. I believe it's a real world approach to training without the injuries, equipment damage, and costs that could result from initial OJT."

Electrical training Find out what others are saying

Screen Shots back to top


Troubleshooting Industrial Controls
Troubleshooting Industrial Controls
Click to see larger image
Learn About Systematic Troubleshooting
Learn About Systematic Troubleshooting
Click to see larger image
Guided Troubleshooting
Guided Troubleshooting
Click to see larger image
Learn About the System
Learn About the System
Click to see larger image
Access the System's Wiring Boxes
Access the System's Wiring Boxes
Click to see larger image
The Control Panel Enclosure
The Control Panel Enclosure
Click to see larger image

© 2010 Simutech Multimedia Inc. All Rights Reserved.